Rheem · Furnace
22 Main limit open
What the control is telling you
Main high-limit circuit is open (supply air too hot / poor airflow). 802P/R95P: if open more than 150 seconds during a heat call, 61 and 22 alternate (dead blower) until it recloses. RGPE/RGLE: an open main limit can indicate excessive duct static; thermostat shows Call For Service / CHECK FURNACE.
Applies to: 802P/80MDP (802PA050-150); R95P (R95PA040-115); RGPE/RGLE 2-stage 80+
Likely causes
- Dirty or restricted filter or cooling coil
- Closed registers/dampers, undersized or restricted ducts, high static
- Blower problem: wrong speed tap, bad capacitor, dirty wheel, failing motor, low voltage
- Overfiring (high gas pressure, wrong orifice)
- Loose limit wiring
Test and repair steps
- Replace the filter and check the A/C coil and blower wheel for dirt.
- Check registers/dampers are open and ducts are adequate.
- Verify the blower runs on heat speed; check speed tap, capacitor, wheel and motor (RGPE/RGLE: ECM blower, see 60/61).
- Measure temperature rise and compare with the rating plate range.
- RGPE/RGLE check rise at both low and high fire; adjust SW3-1/SW3-2 heat rise if outside range.
- Check manifold pressure and orifice size for overfiring.
- Check wiring between IFC and all limits; replace a limit that is open at normal temperature.
Settings for these units
Clearance to combustibles (all models) · R95P
| Location | Minimum clearance |
|---|---|
| Left side | 0 in. |
| Right side | 0 in. |
| Back | 0 in. |
| Top | 1 in. |
| Front | 2 in. |
| Vent | 0 in. |
| Service (front) | 24 in. recommended |
Same values for R95PA040 through 115.
Column order read from a rotated drawing header - confirm on the furnace clearance label.
Filter sizes as shipped, upflow (Table 19) · RGPE/RGLE
| Cabinet width | Input | Bottom filter | Side filter | Quantity |
|---|---|---|---|---|
| 17-1/2 in. | 50, 75 (000 Btu/h) | 15-3/4 x 25 in. | 15-3/4 x 25 in. | 1 |
| 21 in. | 75, 100 (000 Btu/h) | 19-1/4 x 25 in. | 15-3/4 x 25 in. | 1 |
| 24-1/2 in. | 125 (000 Btu/h) | 22-3/4 x 25 in. | 15-3/4 x 25 in. | 1 |
Use one filter location only - do not double-filter or filter the supply side.
21 in./100K: cut 3-1/2 in. off filter and frame for a side filter; 24-1/2 in./125K: cut 7 in.
- Reduced clearance to combustibles, upflow/horizontal (Fig. 4) · Rheem/Ruud 802P / 80MDP 80% two-stage furnace (UT 1028-928 IFC)
- Reduced clearance to combustibles (Fig. 3 and 4) · RGPE/RGLE
Models that show this code
21 models in Rheem/Ruud 802P / 80MDP 80% two-stage furnace (UT 1028-928 IFC), R95P, RGPE/RGLE
Other codes on the same units
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Source: 802P: 92-24161-146-02, Diagnostics and Fault Codes table, p.40, 48, 51; R95P: Diagnostics and Fault Codes table, p.87 (PDF p.91); RGPE/RGLE: Table 16 p.49 / Table 20; Fig. 45 p.63; user menus p.52. Summarized in our own words; check the original manual for your model.
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