Navien · Tankless water heater

E445 Bypass mixing valve abnormal

Medium severity Navien NPE-2

What the control is telling you

The bypass mixing valve is not moving or reporting correctly.

Applies to: Navien NPE-A2 (built-in recirculation) and NPE-S2 condensing tankless water heaters: NPE-150S2, NPE-180A2/S2, NPE-210A2/S2, NPE-240A2/S2

Likely causes

  • Mixing valve motor or wiring fault
  • Valve stuck

Test and repair steps

  1. On S2 models run Service menu > 3. Test Mode > 5. Mixing Valve: valve drives fully open then closed over about 10 s and shows 0-56%; check the feedback.
  2. Check Status Information > 11. Mixing Valve.
  3. Check the valve connector and wiring.
  4. Reset once with the Back button on the front panel and note whether the code returns.
  5. Fix given phone Navien Technical Support, 1-800-519-8794.

Settings for these units

Installation clearances (indoor / outdoor) · Navien NPE-2

SideIndoorOutdoor
Top9 in. (229 mm)36 in. (900 mm)
Back0.5 in. (13 mm)0.5 in. (13 mm)
Front4 in. (100 mm)24 in. (600 mm)
Sides3 in. (76 mm)3 in. (76 mm)
Bottom12 in. (300 mm)12 in. (300 mm)

Vent clearance to combustibles is 0 in.

Outdoor: use the Navien Outdoor Vent Kit; keep 3 ft from an eave to the top of the vent terminals; mild climates only.

Water quality limits and flushing schedule · Navien NPE-2

Hardnessgrains/gal (mg/L)TreatmentFlush frequency
Soft0-4 (0-60)NoneNone
Moderately hard4-7 (61-120)None requiredOnce a year
Hard7-9 (121-160)Softener or Navien PeakFlow recommendedOnce a year
Very hard9-12 (161-200)Softener or PeakFlow highly recommendedResidential once a year; commercial twice a year
Extremely hard>12 (200)Softener or PeakFlow required-

Other max levels: hardness 200 mg/L, chloride 250, copper 1.0, iron 0.3, manganese 0.05, sulfate 250, TDS 500, zinc 5, chlorine 4 mg/L; aluminum 0.05-0.2 mg/L; pH 6.5-8.5.

Flushing is advised when no treatment device is installed; use white vinegar or a tankless descaler.

Models that show this code

7 models in Navien NPE-2

NPE-150S2NPE-180A2NPE-180S2NPE-210A2NPE-210S2NPE-240A2NPE-240S2

Other codes on the same units

  • E434 Water adjustment valve abnormal
  • E438 Circulation pump abnormal (with air handler)
  • E439 Flow sensor abnormal
  • E441 Hot water inlet 2 thermistor open or shorted
  • E515 PCB abnormal
  • E517 DIP switch setting abnormal
  • E593 Front panel key abnormal
  • E594 EEPROM abnormal

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Source: Navien NPE-A2/S2 User's Information Manual (20049624A), 5.2 Understanding Error Codes, p.17. Summarized in our own words; check the original manual for your model.

Homeowner looking at this code? See what it means for you and when to call a technician.

For licensed technicians. Gas, electrical and refrigerant work must be done by a qualified, licensed person. Shut off power and gas before servicing, never bypass a safety control, and follow the manufacturer’s manual for the exact model; it and local codes always take priority. HVACopedia is not affiliated with any manufacturer; brand and model names only identify the equipment.